Custom Mailing Boxes

We design and manufacture custom mailing boxes in the UK for products to be sent by post which suit the contents of your parcel.

Custom Printed Letterbox Boxes With Inserts For Cosmetics

Custom Letterbox Packaging

0426 Custom Printed Boxes

Fefco 0426 Printed Boxes

PRO60456 Glass Bottle Presentation-Box Protective Packaging

Mailing Boxes for Glass Bottles

Peanut 0427 Gift Box Open

Simple Postal Boxes

Postal Box for Magazines

Postal Boxes for Magazine Subscriptions and Comic Books

Protective Postal Packaging With Optional Buffers

Flexible Packaging for Posting Boxes

0427 Box With Custom Inserts For Test Tubes

Protective Postal Boxes

Custom Mail Order Packaging

Large Postal Boxes

Thrift Postal Courier Box

Brown Board Postal Boxes

0421 Postal Box Letterbox Packaging

Fefco 0421 Printed Boxes

0427 Mailing Box

Flexo Printed Postal Boxes

Corporate Gift Box Custom Packaging

Fefco 0427 Printed Boxes

Have you started prepping for 2025 retail events?
Upcoming Dates:

Back to School – August

Make sure you’re ready to shine! Our products are custom-designed and made with care, so make sure to get in contact as early as possible to discuss your vision and allow time for planning and production.

Keep an eye out for upcoming dates to help you keep on top of your retail calendar.

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    Please note our minimum order value is just £500.00 excluding VAT and delivery charges. By clicking "Submit" you agree that we will store and use your data in accordance with our privacy policy.

    Cardboard Options

    Side 1: Brown Test
    Side 2: Brown Test

    Side 1: Brown Kraft
    Side 2: Brown Test

    Side 1: White
    Side 2: Brown Test

    Side 1: Coated White
    Side 2: Brown Test

    Side 1: White
    Side 2: White

    Side 1: Coated White
    Side 2: White

    Side 1: Coated White
    Side 2: Coated White

    1.5mm Single Wall (E)

    2.5mm Single Wall (B)

    3mm Double Wall (EE)

    4mm Single Wall (C)

    4.5mm Double Wall (EB)

    7.5mm Double Wall (BC)

    Light

    Medium

    Heavy

    Very Heavy

    No print

    Flexographic (sustainable water based inks)

    Screen

    Digital

    Lithographic Laminate

    No additional finish

    Spot Gloss Varnish

    Flood Gloss Varnish

    Gloss Laminate

    Matt Laminate

    Moisture Resistant Coating

    Standard Delivery Paperwork

    Under Plain Cover

    Assembly Instructions

    FSC Mix Certification

    Basic

    With Individual Outers

    Collated, Individual Packing

    Self Assembly

    Part Assembly

    Full Assembly

    Fulfilment

    Direct Despatch

    N.B. Not all options are available for all applications, quantities or board thicknesses. Please talk to us for more information. All our products are manufactured in the UK from recycled cardboard sourced in the UK or EU.

    Completely Customised Postal Boxes


    We design and manufacture custom mailing boxes in the UK for products to be sent by post which suit the contents of your parcel. Custom mailing box designs should protect the enclosed items from damage. Carefully choosing the correct boxes will help to reduce your business costs in terms of assembly, packing time, postage costs, breakages and loss of your reputation. Our range includes simple postal boxes, protective packaging for glass bottles, and some more unusual options like postal poxes for magazine subscriptions or large postal boxes.

    Custom Mail Order Packaging
    0427 Mailing Box
    Corporate Gift Box Custom Packaging
    0426 Custom Printed Boxes
    Thrift Postal Courier Box

    More about Mailing Boxes and Postal Boxes


    Printed Postal Boxes

    Our extensive range of production equipment at our business in Maidstone, Kent means we are set up for short to long production runs of printed postal boxes. We can offer FEFCO box styles for your printed postal boxes, or something more unique. We are able to print digitally for shorter runs, screen for medium runs – litho or flexo printing are more economical printing options for longer runs.

    Universal Mailing Boxes


    Designing your custom printed mailing boxes to fit the maximum allowable sizes for Royal Mail’s standards will mean you have maximum flexibility with the minimum postal cost. Make sure your custom boxes conform to Royal Mail sizes (opens in a new tab). Choose from different type of Mailing box, for example, a large postal box, protective postal box or a postal box with flexible packaging.

    Custom Printed Letterbox Boxes With Inserts For Cosmetics
    Glass Bottle Presentation Box Protective Packaging

    Our Materials

    Single Wall and Double Wall Flutes

    Corrugated cardboard is a sustainable and recyclable material which is both lightweight and extremely strong. Depending on the thickness of the corrugations and finish of the liner board, corrugated card can be elegant, strong, and long lasting.

    This cardboard can be used for boxes and displays but also furniture, exhibitions, games and art.

    E flute is mainly used for inner containers, presentation boxes and smaller countertop displays.

    Double wall cardboard such as EE or EB is used where box strength is important, or for free standing displays and dump bins.

    Single wall cardboard such as B or C flute is generally reserved for economical outer boxes and cartons. BC flute is used for more demanding applications.

    Corrugated Cardboard

    All the benefits of corrugated cardboard but with the added convenience of rigidity in sheet form. This material is ideal for use in cardboard furniture, exhibition and semi-permanent displays. It can also be used as packing material for fragile items.

    Structural Board Protective Cardboard

    Display board is a solid board without corrugations and is generally used for high-end displays, and in places where curves are desired such as elliptical towers or round displays.

    It is often used as a cladding material, where the strength and rigidity of a display will come from the cardboard components inside. Display board offers excellent print finish and a long-lasting high quality surface.

    Display Cardboard

    Ideal for use where cardboard is not suitable, UV-stable Correx can be used outdoors, in wet weather conditions, can be washed clean, and can be printed as usual. Commonly used for displays in garden centres and DIY stores.

    Correx Cardboard

    Extremely light weight and very rigid, foam board is ideal for hanging display boards. It has a very smooth surface for high print quality. 

    Foam Centred Board

    Foamex is a solid plastic sheet material which has excellent longevity. Frequently this material is used for outdoor signage and has a good appearance once printed. Occasionally, Foamex is used for indoor displays where complex and detailed cut-outs reduce the strength of cardboard i.e. standees.

    Foamex

    Predominantly, transparent polypropylene sheeting is used for producing mop trays, which are waterproof trays to fit around the base of a cardboard display.

    Once fitted, the floor can be mopped as usual without the need to move the display to a dry area.

    Other Plastics